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Precision Thermal Controlled Extrusion Production Line For Fluoropolymer Processing
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Precision Thermal Controlled Extrusion Production Line For Fluoropolymer Processing
| Place of Origin | China |
| Brand Name | Zhongding |
Product Details
Temperature Control:
Multi-zone Independent Heating Control
Control System:
PLC Intelligent Automation
Applicable Materials:
PTFE, FEP, PFA, Other Fluoropolymers
Extrusion Speed:
High-speed Stable Operation
Productname:
Extrusion Production Line Series
Extrudertype:
Single Screw Or Twin Screw
Cooling System:
Precision Water Or Air Cooling
Machineweight:
2000-8000 Kg
Product Type:
Wire Insulation And Polymer Profiles
Dimension:
Length 10-30 M, Width 1.5-3 M, Height 1.5-3 M
Highlight:
Precision wire extrusion machine
,Thermal Controlled wire extrusion machine
,Fluoropolymer Processing cable extrusion machine
Payment & Shipping Terms
Minimum Order Quantity
1
Price
negotiable
Packaging Details
Different packaging methods are adopted according to different modes of transport.
Payment Terms
L/C, T/T, D/P, D/A
Product Description
The Precision Thermal-Controlled Extrusion Production Line for Fluoropolymer Processing is a high-performance manufacturing solution developed for the accurate and stable extrusion of advanced fluoropolymer materials. This extrusion production line is specifically engineered to meet the demanding thermal requirements of fluoropolymers, which require precise temperature stability during processing. Equipped with an intelligent PLC control system and multi-zone temperature management, the line delivers consistent extrusion quality, uniform wall thickness, and reliable long-term operation for industrial manufacturers.
Applications
Designed for extrusion of advanced fluoropolymer materials including:
- FEP (Polyfluoroethylene Propylene, F46)
- FPA (Oxidized Alkoxyethylene Resin)
- ETFE (F40)
Equipment Configuration
- Screw Barrel: Constructed from GH113 steel (equivalent to US GDA material) for superior corrosion and high-temperature resistance
- Machine Head: Special auto-centering or adjustable head manufactured from 38CrMoAIA alloy steel
- Heating System: High-temperature resistant copper alloy heaters for precise thermal control
- Quality Control: Integrated outer diameter detection feedback system for real-time monitoring of diameter and concentricity
- Electronic Control: Advanced imported frequency converters and PLC touch screen control interface
Technical Specifications
| Machine Model | Pay-off Type | Screw Diameter | Screw L/D Ratio | Extrusion Capacity | Mainframe Power | Temperature Control | Wire Spec |
|---|---|---|---|---|---|---|---|
| ZD-35 | Active / Passive | φ30 mm | 25:1 | 15 kg/h | 7.5 kW | 6 zones | φ0.1-3.0 mm |
| ZD-45 | Active / Passive | φ45 mm | 25:1 | 25 kg/h | 11 kW | 6 zones | φ0.2-6.0 mm |
| ZD-65 | Active / Passive | φ65 mm | 26:1 | 60 kg/h | 30 kW | 7 zones | φ3.0-28 mm |
| ZD-90 | Active / Passive | φ90 mm | 26:1 | 150 kg/h | 75 kW | 9 zones | φ5.0-42 mm |
| Finished Cable Diameter | Cooling System | Accumulator Type | Capstan Power | Take-up Type | Electrical Control |
|---|---|---|---|---|---|
| φ0.3-4.0 mm | Single/Double U type | Inclined/Horizontal | 2.2 kW | Double-axis axle-mounted/bundle | Frequency + PLC control (optional) |
| φ0.4-8.0 mm | Single/Double U type | Horizontal | 4 kW | Double-axis axle-mounted/bundle | Frequency + PLC control (optional) |
| φ4.0-32 mm | Single/Double U type | Horizontal | 4 kW | Double-axis axle-mounted/bundle | Frequency + PLC control (optional) |
| φ8.0-50 mm | Single/Double U type | Horizontal | 7.5 kW | Shaftless double bobbin bonding | Frequency + PLC control (optional) |
Key Advantages
- Precision Thermal Management: Multi-zone temperature control ensures optimal processing conditions for fluoropolymer materials
- PLC Intelligent Control: Provides real-time monitoring, stable operation, and repeatable production quality
- High-Temperature Capability: Designed for continuous processing of materials requiring extreme thermal resistance
- Stable Continuous Production: Optimized mechanical structure ensures smooth material flow and minimal downtime
- Global Manufacturing Compatibility: Designed to meet international industrial standards and diverse application requirements
The Precision Thermal-Controlled Extrusion Production Line combines advanced temperature control, intelligent automation, and durable industrial design to provide superior performance for high-value polymer processing. Its flexibility allows manufacturers to adapt the extrusion production line to different product specifications while maintaining consistent quality and high productivity.
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+8613606137376
Guofeng Road, Yixing City, Jiangsu Province
