PLC Controlled Extrusion Production Line with 300 kg/h Capacity and Precision Synchronized Traction for Elevator Cables
This Extrusion Production Line Series features a specially designed extrusion structure optimized for multi-core and flat cable configurations. The integrated system combines extrusion, cooling, traction, and take-up operations into a synchronized continuous process. With precision-engineered screw and die components, the production line ensures uniform insulation thickness, accurate conductor positioning, and smooth cable surface finish.
Advanced temperature control systems and stable traction mechanisms enable long-term operation with minimal performance fluctuations, making this Extrusion Production Line Series the ideal solution for elevator and flat cable manufacturing applications.
Key Features
- High-precision pay-off machine ensures uniform cable tension throughout production
- Specially designed traversing device enables smooth cable movement without manual intervention
- Self-centering head with specialized storage rack for optimal cable handling
- Incorporates advanced Taiwan technology combined with years of manufacturing expertise
- Enhanced production speed with improved quality control
- Eliminates common issues including uneven thickness, poor adhesion, and tension inconsistencies
- Significantly reduces copper wire shrinkage after cutting, broken wires, and defective rates
- Preferred equipment choice for professional cable manufacturers worldwide
Technical Specifications
| Machine Model |
Paying-off Bobbin |
Screw Diameter |
Screw L/D Ratio |
Extrusion Capacity |
| ZD-50 |
PN300 |
φ50 mm |
25:1 |
70 kg/h |
| ZD-70 |
PN300 |
φ70 mm |
26:1 |
160 kg/h |
| ZD-80 |
PN300 |
φ80 mm |
26:1 |
220 kg/h |
| ZD-90 |
PN800 |
φ90 mm |
26:1 |
300 kg/h |
| ZD-120 |
PN1000 |
φ120 mm |
25:1 |
550 kg/h |
| Production Speed |
Mainframe Power |
Ply Count |
Capstan Power |
| 150 m/min |
11 kW |
1-16 (2468) |
4 kW |
| 150 m/min |
37 kW |
1-64 (2651) |
4 kW |
| 100 m/min |
55 kW |
1-80 (2678) |
5.5 kW |
| 100 m/min |
75 kW |
80 |
7.5 kW |
| 100 m/min |
132 kW |
100 |
11 kW |
Product Advantages
As a professional solution within the Extrusion Production Line Series, this production line delivers exceptional stability for complex flat cable structures, ensuring precise cable dimensions and consistent insulation performance. The intelligent PLC control system enhances production efficiency while minimizing manual operation requirements.
Energy-efficient components contribute to reduced operating costs, and the modular design allows flexible customization for various cable widths, thicknesses, and core configurations. Manufactured according to international standards, the Extrusion Production Line Series meets the requirements of export-oriented cable factories worldwide.
Applications
The Extrusion Production Line Series is extensively used for manufacturing elevator traveling cables, flat control cables, flat power cables, and specialized flat cables for lifting equipment and building automation systems.
The system supports various insulation and sheathing materials including PVC, low smoke halogen-free compounds, PE, and other thermoplastic materials. These cables find applications in elevators, escalators, industrial machinery, cranes, and infrastructure projects.
This product line is promoted globally and serves cable manufacturers across Asia, Europe, the Middle East, Africa, and the Americas.