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500m/Min High Speed Automotive Extrusion Production Line With PLC Automation Modular Design
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500m/Min High Speed Automotive Extrusion Production Line With PLC Automation Modular Design
| Place of Origin | China |
| Brand Name | Zhongding |
Product Details
Linespeed:
0-30 M/min
Maximum Extrusion Speed:
Up To 500 Meters Per Minute
Extruder Screw Diameter:
45 Mm To 65 Mm
Temperature Zones:
Independent Multi-zone Control
Controlsystem:
PLC With Touch Screen
Conductor Cross Section:
0.35 Mm2 To 6.0 Mm2
Coolingmethod:
Water Cooling
Cooling System:
Water Trough Cooling
Take Up System:
Servo Driven Automatic Take Up
Highlight:
Extrusion Production Line 500m/Min
,PLC Automation Extrusion Production Line
,High Speed single screw extruder
Payment & Shipping Terms
Minimum Order Quantity
1
Price
negotiable
Packaging Details
Different packaging methods are adopted according to different modes of transport.
Payment Terms
L/C, T/T, D/P, D/A
Product Description
Advanced PLC Automated Automotive Wire Extrusion Platform
High-velocity output extrusion production line engineered for modern automotive wire manufacturing with intelligent PLC automation and modular design.
Product Overview
This flagship extrusion production line combines intelligent PLC automation with modular design to deliver high-speed, precision performance for automotive wire manufacturing. The system features real-time monitoring and adjustment capabilities through an intuitive PLC interface, ensuring consistent insulation quality and dimensional accuracy across high-volume production runs.
Optimized for automotive wire applications, the platform provides stable operation and uniform extrusion results. Advanced extrusion screws, precise temperature control, and flexible modular structure enable processing of various insulation materials including PVC, XLPE, and other automotive-grade compounds. The system supports scalable production and adapts to different wire diameters and conductor configurations.
Application Scope
- Automotive special flexible cord
- Low voltage ordinary wire AV
- Low voltage thin-skinned wire AVS
- Low voltage ultra thin-skinned wire AVSS
- Electronical irradiated PVC low voltage wire AVS
- Electronical irradiated PE low voltage wire AEX
Primary Applications
Ideal for producing automotive wiring harnesses, battery connection cables, engine compartment wires, and interior signal cables. This equipment produces low voltage automotive wires compliant with international safety and electrical standards. The modular automated design enables quick product changeovers and efficient multi-specification production, suitable for both mass production and customized wire solutions.
Optional Accessories
- Flyer type pay-off
- Swing arm type pay-off
- PLC computer all-process control
- Laser diameter gauge
- Copper wire preheater
Technical Specifications
| Machine Model | Pay-off Type | Screw Diameter | Screw L/D Ratio | Extrusion Capacity | Mainframe Power | Wire Spec | Cooling System |
|---|---|---|---|---|---|---|---|
| ZD-50+35 | Active / Passive pay-off | φ50 mm | 25:1 | 70 kg/h | 11 kW | φ0.75-4 mm | Single layer / Double U type |
| ZD-60+35 | Active / Passive pay-off | φ60 mm | 26:1 | 110 kg/h | 18.5 kW | φ0.8-8 mm | Single layer / Double U type |
| ZD-70+35 | Active / Passive pay-off | φ70 mm | 26:1 | 160 kg/h | 37 kW | φ1.5-12 mm | Single layer / Double U type |
| ZD-80+40 | Active / Passive pay-off | φ80 mm | 26:1 | 220 kg/h | 55 kW | φ2-18 mm | Single layer / Double U type |
| Capstan Power | Accumulator Type | Production Speed | Take-up Type | Loop Formation | Electrical Control |
|---|---|---|---|---|---|
| 4 kW | Inclined / Horizontal | Max 500 m/min | Double-axis axle-mounted / bundle | Automatic looping | Frequency control + PLC control |
| 4 kW | Horizontal | Max 450 m/min | Double-axis axle-mounted / bundle | Automatic looping | Frequency control + PLC control |
| 4 kW | Horizontal | Max 400 m/min | Double-axis axle-mounted / bundle | Automatic looping | Frequency control + PLC control |
| 5.5 kW | Horizontal | Max 350 m/min | Shaftless double bobbin bonding | Automatic looping | Frequency control + PLC control |
Key Advantages
PLC automation enhances operational efficiency and reduces manual intervention requirements. The modular design ensures easy maintenance, rapid upgrades, and flexible adaptation for different wire types. High-precision extrusion technology guarantees uniform insulation thickness, excellent surface finish, and reliable electrical performance. Energy-efficient components help reduce operational costs while supporting continuous high-speed production.
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+8613606137376
Guofeng Road, Yixing City, Jiangsu Province
